Creation Process
What to Expect from Start to Finish
Welcome to Your First Appointment
For your first visit, please arrive 15 minutes early to complete paperwork and get oriented. Feel free to ask your Orthotist any questions about your treatment.
This appointment lets us get to know you, review your medical history and past treatments, and understand how we can best support you. For children, we allow extra time to build trust and ensure comfort.
If you’re returning to us for a new Orthosis, this is a great time to discuss any changes in your needs or preferences. Please bring any previous Orthosis and a doctor’s prescription if you have one.
During the appointment, we’ll conduct a clinical assessment and, if appropriate, a gait assessment. We’ll take precise measurements and may take a mold of the area needing support or correction. At this appointment you’ll receive a cost estimate, and we’ll discuss funding options with you.
The Shape-Capturing Process (Casting)
The first step is to take a cast of the area needing orthotic support. Using casting tape or plaster bandage, we’ll create a mold to capture optimal alignment. Your Orthotist will guide you into the ideal position, align your joints, and carefully remove the cast once it sets. You’ll also have the option to choose a custom colour and pattern for your Orthosis.
Modifying the Mold
After the mold sets, it’s filled with plaster to create a precise duplicate of your limb. The Orthotist will adjust the mold based on your assessment and measurements to ensure your orthosis offers the best support. The cast is then prepared for molding.
The Fabrication Process
Our Technicians will heat a sheet of plastic in the oven and vacuum-form it to your cast, ensuring it conforms to every contour. Once cooled, the plastic is carefully cut, trimmed, smoothed, and with straps and pads made to your specifications. Your Orthotist will review and make any necessary adjustments.
Final Appointment to Receive Your Orthosis
At your final appointment, your Orthotist will make sure the Orthosis is comfortable and fits just right. They’ll ensure that all the straps and padding are in the correct position. You’ll walk with it, and we’ll take a gait video to compare your movement with and without the brace. We’ll also make any fine adjustments needed to ensure it performs optimally.
We’ll show you how to use and care for your Orthosis and provide guidance on follow-ups or adjustments as needed during your treatment period.
